EPS reduction should begin with the product's vulnerable areas, load paths, transport hazards and the role of the outer carton. A stronger or better-fitted outer structure can sometimes reduce the amount of internal cushioning needed.
What to evaluate
- Product fragility, weight distribution and exposed surfaces
- Drop, vibration, stacking and handling conditions
- How carton fit and internal movement affect impact risk
- Whether cushioning can be concentrated at verified risk points
How to validate a redesign
Compare the current and proposed pack using the same product, logistics route and test criteria. Record material weight, pack time, external volume and damage performance before making a rollout decision.
The 93% figure comes from the source article's project title. It is not a universal BOXFIT benchmark; results depend on the product, baseline and test method.
This English briefing is an original summary prepared for international readers. The linked Chinese WeChat article provides the source topic and project context.
Open source article ->Evaluate the principle against your packaging operation
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